Discover our production technology

Hydal BiotechnologyInnovation

Hydal BiotechnologyBacteria are the keyHydal

Similar to beer or yoghurt production, Hydal biotechnology relies on microorganisms and the ability of their metabolism to convert a feedstock into a product. We use the bacteria Cupriavidus necator as micro-factories, where the transformation from waste oil to PHA occurs.

Innovation

Our goal is to expand the portfolio of waste streams that can be used in our biotechnology. We plan to implement a technology for brewery malt waste upcycling.

Hydal’s technology is more environmentally sustainable than waste oils re-refining technologies. Current re-refining technologies, such as vacuum distillation, are energy intensive, whereas Hydal’s fermentation-based technology uses less energy, in milder operating conditions. Additionally, by virtue of being fermentation-based, the Hydal solution is modular and can be easily scaled to the required capacity.

Frost & Sullivan

Hydal’s technology is more environmentally sustainable than waste oils re-refining technologies. Current re-refining technologies, such as vacuum distillation, are energy intensive, whereas Hydal’s fermentation-based technology uses less energy, in milder operating conditions. Additionally, by virtue of being fermentation-based, the Hydal solution is modular and can be easily scaled to the required capacity.

Frost & Sullivan

Biotechnology – the green production

Hydal PHA production requires several steps: First, the bacteria are cultured and tested in the laboratory. When multiplicated into a big enough population, they are mixed in a cultivation tank with waste cooking oil. Under specific conditions, the bacteria produce PHA inside their cells consuming WCO. C. necator can fill up to 80 % of its dry weight with PHA polymer. The polymer is then isolated, purified and ready for postprocessing specific for each of our applications.

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2

2026

Opening of Hydal Production – 3rd stage and start of production for sustainable packaging

2024

Opening of Hydal Production – 2nd stage

2022

Opening of Hydal Production – 1st stage, start of production for first biomedical applications

1

2021

Launch of Naturetics brand on the Czech market and start of Hydal Beauty production

2021

 Opening of R&D centre for further development of new applications and our technology

More from NAFIGATEHydal BiotechnologyVideo

Discover more about our technology and applications from our company video.

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Discover other parts of our unique ecosystem

Biopolymer P3HB

P3HB is non-toxic, biocompatible and biodegradable. It is a circular material from waste.

Cosmetics

PHAs cause no toxicity, irritation or allergic skin reaction. In addition, Hydal PHA is fully biodegradable.

Biomedicine

The main properties of PHAs make them excellent candidates for biomedical applications.

Sustainable Packaging

We strive for zero-waste approach for our products and to further develop sustainable packaging.

NAFIGATE is always interested in new, challenging and exciting projects

So, why not contact us and send us your project requirements, and we’ll do the rest!